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ERIFLEX® FLEXIBAR Flexible Insulated Busbar

ERIFLEX® FLEXIBAR Flexible Insulated BusbarPrint this page

ERICO's ISO 9001 certified quality control procedures and proprietary automated manufacturing processes have made ERIFLEX® FLEXIBAR the preferred conductor for panelboard designers and assemblers throughout Europe and the Americas. ERIFLEX FLEXIBAR has many years of proven low voltage application success throughout the world.

Features

  • ERIFLEX FLEXIBAR consists of a stack of tinned electrolytic copper laminates protected within a durable PVC insulation
  • Internal copper laminates are free to slide within the insulation, offering unlimited twisting and bending possibilities for panelboard assembly
  • Terminals are created by punching ERIFLEX FLEXIBAR laminates for optimum surface to surface connectivity
  • The cost of lugs and associated labor is eliminated when using ERIFLEX FLEXIBAR. It is the first cost effective alternative to large diameter electrical cable with lugs or solid busbar for panelboard construction

Applications

Any low voltage cable or busbar design is a candidate for ERIFLEX FLEXIBAR, including:

  • UPS Systems
  • Industrial & Commercial Motor
  • Controls
  • Combination Motor Starters
  • Busways or Busducts
  • Panelboards
  • Switchboards
  • AC & DC Drive Units
  • Transformers
  • Anywhere cable or busbar limitations present a problem, FLEXIBAR offers connection versatility

Custom ERIFLEX FLEXIBAR

Custom part fabrication with ERIFLEX FLEXIBAR is relatively easy and can be accomplished with standard tools. For small quantities, ordinary hand tools are adequate. When fabricating large quantities, dedicated production tooling is more cost-effective.

More Information

 ERIFLEX FLEXIBAR Characteristics
 FLEXIBAR Flexible Insulated Busbar characteristics
  • ERIFLEX FLEXIBAR is UL® recognized and CSA certified. The black insulation is moisture resistant, flame (VW-1) and UV retardant, and self-extinguishing (UL 94 V0).
  • ERIFLEX FLEXIBAR connections are made by punching directly through the laminates. Since there are no lugs to purchase, fewer parts are required. Installation is simpler and faster and faulty connection problems are eliminated. 
  • ERIFLEX FLEXIBAR is formed with multiple layers of thin, tin-plated, electrolytic copper.
  • Easily formed, ERIFLEX FLEXIBAR holds its shape, increasing the efficiency of your designs. When bending the conductor into place, its laminates slide freely within the insulation, conforming to your design configurations.

Advantages of Using ERIFLEX FLEXIBAR

  • Requires less installation space when compared to cable
  • Reduces assembly time
  • Eliminates the cost and installation of lugs
  • Increases safety
  • Reduces the length and number of conductors
  • FLEXIBAR is terminated like a busbar, so connections operate at a lower temperature
  • Improves design flexibility
  • Easily formed and holds its shape
  • Insulation allows for closer spacing than traditional busbar designs
  • Improves aesthetics
  • Reduces inventory costs
  • Lower installed cost
Comparison to Cable
  • When compared to conventional cable, ERIFLEX FLEXIBAR requires less copper to achieve comparable ampacity
  • ERIFLEX FLEXIBAR offers space savings
  • No lugs or intermediate connection devices are used, improving reliability
  • ERIFLEX FLEXIBAR eliminates the multiple cables and lugs which offers the most efficient and cost-effective connection available

FLEXITOOLS

ERICO offers a complete family of tools customized for cutting, stripping, bending, twisting & punching FLEXIBAR.  See the FLEXITOOLS PDF at left for more information.

Due to a policy of continued product development, specifications are subject to change without notice.
CADDY, CADWELD, CRITEC, ERICO, ERIFLEX, ERITECH, and LENTON are registered trademarks of ERICO International Corporation.